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Wave Soldering

CIG 400 Compact
 

 

 
Compact (4.5 m length) fully inerted, completely closed wave soldering system for medium to high volume production / throughput
 
 
LEAD FREE (Meets the new EU-Regulations which will be implemented in 2006)
 
 
The optimum track to the goal
The completely inerted soldering automat of only 4.3 m length has a long pro-heating section with 9 IR-beams or 14 Carbon-beams for water based flux.
 
 
High efficiency
The emission spectrum of the Carbon-beams is practically identical with the absorption spectrum of water. UV: ultraviolet IR-A: short wave IR-B:
medium wave IR-C: long wave
Short wave emitter Medium wave emitter Water
 
 
Details are our strength
The control is compact and easily accessible. All function parameters are programmed using the Management Information System (MIS).
All menus have a cleanly structured layout. Bar- or Binarcode System can easily be installed.
 
 
EPM-Sprayfluxer
The atomizer fluxer processes all fluxes with low solid parts. This system was developed for the very finest reproducible flux application.
The flux is pumped directly from the original flux container to the atomising nozzle.
 
 
Solder pot
The new solderbath-centering allows easy removal of the bath.
 
 

Technical Data
 
Connected load
Electrical connection: 230/400V +10%/ -15%, 50/60 Hz
Total connected load: = 24.7 kW
Fuse protection (customer): 3 x 25 A slow-action
Compressed air: Connection: ¼", Output: 5 - 6 bar constant, Quality: filtered 5µ, Consumption: app. 0.16 m³/h production-related
Exhaust air fluxer: Connection: 1 x Ø 120 mm, Capacity approx. 50 m³/h
Shielding gas: Connection: ½" female thread, Capacity: 7 bar constant, Consumption: approx. 12 - 15 m³/h production-related
 
Conveyor
Conveyor speed: Carrier conveyor: 0.5 - 2.5 m/min
Conveyor angle over waves: Carrier transport: 7° fixed
 
Fluxer
Atomizer fluxer: Control: Width 0 - 360 mm in 10 mm levels, Quantity 0.2 - 3.4 l/h; 0,1 steps
 
Preheater
IR-preheating power: 9 x 1.35 kW = 12.15 kW
Carbon-preheating power: 14 x 0.9 kW = 12.6 kW
Temperature measurement (optional): Infrared-measurement on PCB-underside (pyrometer) Interior temperature: permanent regulated
 
Solder pot
Solder pot heater: 6 x 1.0 kW = 6.0 kW
Solder pot auxiliary heater: 2 x 0.5 kW = 1.0 kW
Solder pot temperature: 230° - 280° C
Solder filling: CIG compact 300/400: 450 kg CIG compact 500: 650 kg
Solder heat-up time: 450/650 kg bath approx. 180/200 min
Automatic solder refill: Solder wire Ø 6 mm, coil Ø 305 x 110 mm
Height hollow wave: 30 mm
Height full wave: 4 - 9 mm
Solder wave width:
CIG compact 300: 320 mm
CIG compact 400: 420 mm
CIG compact 500: 520 mm
Wave crest spacing 75 mm / 100 mm
Solder pot stability: ± 1° C
 
Inert gas
Permanent measurement: 0 - 99 ppm / 100 - 999 ppm, closed-loop regulation
Used gas: Nitrogen
Cleaning: Condensation trap (optional)
 
Control
Robotronix-control: PC / MIS / Uptime
 
Misc
Sound level: < 65 dB
Other power consumers: 1.3 kW
Dimensions machine (l x w x h): 4.44 x 1.07 x 1.1 m
Weight machine without solder filling: 900 kg
Colour: Grey-White RAL 9002
 
Technical data subject to change without prior notice.